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Corvus ATX: The 3D Printed, PC Case

Mike Thomas
Mike Thomas
Created , last modified
ComputersVoron
Cover Image for Corvus ATX: The 3D Printed, PC Case

Table of contents

  1. Sourcing Parts
    1. Fasteners
    2. Electronics
    3. Vibration Management
    4. Frame
    5. Misc
    6. Cables
    7. Panels
  2. Printing Parts
    1. Tools
    2. Frame
    3. Bottom Compartment
    4. Electronics
    5. Wiring
    6. Skirts
    7. Panels

Sourcing Parts

The following list of parts are from the Bill of Materials (BOM) that can be found on the Corvus ATX Printables page.

Fasteners

ItemQuantityReceivedNotes
M2x10 Self-tapping Screw44In LDO Voron PC Case Fasteners Kit
M3x6 BHCS1919In LDO Voron PC Case Fasteners Kit
M3x6 Thumbscrews77In LDO Voron PC Case Fasteners Kit
M3x8 BHCS7676In LDO Voron PC Case Fasteners Kit
M3x8 SHCS8787In LDO Voron PC Case Fasteners Kit
M3x10 BHCS1515In LDO Voron PC Case Fasteners Kit
M3x16 BHCS88In LDO Voron PC Case Fasteners Kit
M3x25 BHCS44In LDO Voron PC Case Fasteners Kit
M3x35 BHCS88In LDO Voron PC Case Fasteners Kit
M3x35 SHCS22In LDO Voron PC Case Fasteners Kit
M3 Hammer Head T-nuts4747In LDO Voron PC Case Fasteners Kit
M3 Post-install T-nut5757In LDO Voron PC Case Fasteners Kit
M3 Threaded Insert (M3x5x4)111111In LDO Voron PC Case Fasteners Kit
M3 Washer4949In LDO Voron PC Case Fasteners Kit
M5x8 BHCS2121In LDO Voron PC Case Fasteners Kit
M5x10 BHCS1010In LDO Voron PC Case Fasteners Kit
M5x12 BHCS44In LDO Voron PC Case Fasteners Kit
M5 Hexnut44In LDO Voron PC Case Fasteners Kit
M5 Post-install T-nut1313In LDO Voron PC Case Fasteners Kit

Electronics

ItemQuantityReceivedNotes
5mm LED (Red)2Not required, I am using VPC Front IO board instead
Cherry MX Key Switches (RGB style)2Not required, I am using VPC Front IO board instead
Panel Mount USB Port2

Vibration Management

ItemQuantityReceivedNotes
Rubber Foot (1.5x.75", 38x19mm)44In LDO Voron PC Case Hardware Kit

Frame

ItemQuantityReceivedNotes
Misumi HFSB5-2020-400-LCP-RCP44In LDO Voron PC Case Kit
Misumi HFSB5-2020-400-TPW44In LDO Voron PC Case Kit
Misumi HFSB5-2020-200-TPW44In LDO Voron PC Case Kit

Misc

ItemQuantityReceivedNotes
Ø6x3mm Neodimium Magnet3030In LDO Voron PC Case Hardware Kit
Single Sided Foam Tape 1mm Thick6.4m6.4mIn LDO Voron PC Case Hardware Kit
3M VHB Tape 595211In LDO Voron PC Case Hardware Kit

Cables

ItemQuantityReceivedNotes
22-24AWG High-flex Wire11
Dupont Connector Kit11
JST XH Connector, 2 Position Female plus Pins66In LDO Voron PC Case Hardware Kit

Panels

ItemQuantityReceivedNotes
Acrylic Sheet Black - 399.6x217.5x3 mm (Deck panel)11In LDO Voron PC Case Panel Kit
Acrylic Sheet Black - 430x230x3 mm (Bottom panel)11In LDO Voron PC Case Panel Kit
Acrylic Sheet Clear - 373.8x151x3 mm (Rear panel)11In LDO Voron PC Case Panel Kit
Acrylic Sheet Clear - 373.8x214x3 mm (Front panel)11In LDO Voron PC Case Panel Kit
Acrylic Sheet Clear - 411.8x211.6x3 mm (Top panel)11In LDO Voron PC Case Panel Kit
Acrylic Sheet Clear - 413x373x3 mm (Door/Side panel)22In LDO Voron PC Case Panel Kit

Printing Parts

All printed parts will be printed in eSun ABS+. The Voron team recommends an infill type of 40% of either Grid, Gyroid, Honeycomb, Triangle or Cubic. A layer height of 0.2mm and extrusion width of 0.4mm, with a wall count of 4 and top/bottom layers of 5.

Tools

ItemQuantityMaterialSizeWeightCostPrintedNotes
Blind_Joint_Drilling_Jig_V11eSun ABS+ (Black)❌Not required, I brought my frame as a kit
Lower_Mid_Mobo_Spacer_Tool_V11eSun ABS+ (Black)❌
Top_Mid_Mobo_Spacer_Tool_V11eSun ABS+ (Black)❌

Frame

3D render of the Corvus ATX Frame

❎ Main Frame

Assembly
Parts Needed
ItemQuantityNotes
M5x8 BHCS16Trident uses M5x16 BHCS
Misumi HFSB5-2020-400-LCP-RCP4
Misumi HFSB5-2020-400-TPW4
Misumi HFSB5-2020-200-TPW4

Bottom Compartment

3D render of the Corvus ATX Feet

❎ Feet

ItemQuantityMaterialSizeWeightCostPrintedNotes
Foot_A2eSun ABS+ (Black)❌
Foot_A_Accent2eSun ABS+ (Fire Engine Red)❌
Foot_B2eSun ABS+ (Black)❌
Foot_B_Accent2eSun ABS+ (Fire Engine Red)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x6 BHCS12Holds Accent to Foot
M3x8 SHCS4Holds Foot to Frame
M3 Post-install T-nut4Holds Foot to Frame
M5x8 BHCS4Holds Foot to Frame, Trident uses M5x10 BHCS
M5x12 BHCS4Holds Rubber to Foot, Trident uses M5x16 BHCS
M5 Hexnut4Holds Rubber to Foot
M5 Post-install T-nut4Holds Foot to Frame
Rubber Foot (1.5x.75", 38x19mm)4

Electronics

3D render of the Corvus ATX Electronics

❎ PSU

ItemQuantityMaterialSizeWeightCostPrintedNotes
PSU_Left_Front_Cleat1eSun ABS+ (Black)❌
PSU_Left_Rear_Cleat1eSun ABS+ (Black)❌
PSU_Mount_Left_140mm1eSun ABS+ (Cold White)❌
PSU_Mount_Left_180mm1eSun ABS+ (Cold White)❌
PSU_Mount_Right_140mm1eSun ABS+ (Cold White)❌
PSU_Mount_Right_180mm1eSun ABS+ (Cold White)❌
PSU_Right_Front_Cleat1eSun ABS+ (Black)❌
PSU_Right_Rear_Cleat1eSun ABS+ (Black)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x8 BHCS2Holds Cleats to Frame
M3x16 BHCS2Holds Cleats to Frame
M3x25 BHCS4Holds PSU Mount to Cleats
M3 Post-install T-nut4Holds Cleats to Frame
M3 Threaded Insert (M3x5x4)4For Cleats

❎ Motherboard

ItemQuantityMaterialSizeWeightCostPrintedNotes
Mobo_Mount_Bottom1eSun ABS+ (Fire Engine Red)❌Not required as I plan on using Universal Motherboard Mounting
Mobo_Mount_Side1eSun ABS+ (Fire Engine Red)❌Not required as I plan on using Universal Motherboard Mounting
Mobo_Mount_Top1eSun ABS+ (Fire Engine Red)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x8 BHCS9For Mounting Motherboard
M3 Threaded Insert (M3x5x4)12For Motherboard Mounts
M3 Washer9For Mounting Motherboard
M5x10 BHCS7Holds Motherboard Mounts to Frame
M5 Post-install T-nut7Holds Motherboard Mounts to Frame

❎ Universal Motherboard Mounting

ItemQuantityMaterialSizeWeightCostPrintedNotes
Mobo Mount (Bottom)1eSun ABS+ (Fire Engine Red)❌
Mobo Mount (Side)1eSun ABS+ (Fire Engine Red)❌

❎ Rear Panels

ItemQuantityMaterialSizeWeightCostPrintedNotes
Expansion_Slots1eSun ABS+ (Black)❌
Expansion_Slots_Hex1eSun ABS+ (Black)❌
IO_Plate_Filler1eSun ABS+ (Fire Engine Red)❌
PCI_Blanking_Plate7eSun ABS+ (Fire Engine Red)❌
PCI_Blanking_Plate_Hex7eSun ABS+ (Fire Engine Red)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x6 BHCS7Using Thumbscrews Instead
M3x6 Thumbscrews7For Expansion Slots
M3x8 BHCS5Holds Expansion Slots & IO Panel to Frame
M3 Post-install T-nut5Holds Expansion Slots & IO Panel to Frame
M3 Threaded Insert (M3x5x4)7For Expansion Slots
M5x8 BHCS1Holds Expansion Slots to Frame
M5 Post-install T-nut1Holds Expansion Slots to Frame

Warning

Some of these parts are not required as I plan on using Thumbscrews instead.

❎ Fans

ItemQuantityMaterialSizeWeightCostPrintedNotes
140_Fan_Grille1eSun ABS+ (Cold White)❌
60x15mm_Fan_Hider1eSun ABS+ (Fire Engine Red)❌
60x25mm_Fan_Hider1eSun ABS+ (Fire Engine Red)❌
Exhaust_Fan_Mount_Bottom1eSun ABS+ (Black)❌
Exhaust_Fan_Mount_Top1eSun ABS+ (Black)❌
PCI_Filler_Blank1eSun ABS+ (Cold White)❌
PCI_Filler_Hex1eSun ABS+ (Cold White)❌
PCI_Filler_Hex_60mm1eSun ABS+ (Cold White)❌
PCI_Filler_Partial_Hex1eSun ABS+ (Cold White)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x8 BHCS2Holds PCI-e Filler Fan to Frame
M3x16 BHCS2Holds Exhaust Fan to Frame
M3x35 BHCS8For Fan Grills
M3 Post-install T-nut4Holds Exhaust & PCI-e Filler Fans to Frame
M3 Threaded Insert (M3x5x4)8For Fan Grills
M3 Washer8For Fan Grills
M5x10 BHCS1Holds Exhaust Fan to Frame
M5 Post-install T-nut1Holds Exhaust Fan to Frame

Wiring

Image of the Voron 2.4 Wiring

Image © 2023 Voron Design

❎ Hidden Cable Channel

ItemQuantityMaterialSizeWeightCostPrintedNotes
Cable_Channel_Bottom1eSun ABS+ (Cold White)❌Not required as I plan on using Universal Motherboard Cable Channel
Cable_Channel_Top1eSun ABS+ (Cold White)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x10 BHCS5Holds Bottom Cable Channel to Frame and Motherboard Mounts
M3x16 BHCS2Holds Top Cable Channel to Motherboard Mounts
M3 Post-install T-nut2Holds Bottom Cable Channel to Frame
M3 Threaded Insert (M3x5x4)2For Bottom Cable Channel

❎ Universal Motherboard Cable Channel

ItemQuantityMaterialSizeWeightCostPrintedNotes
Cable Channel (Bottom)1eSun ABS+ (Cold White)❌

❎ Front Skirt

ItemQuantityMaterialSizeWeightCostPrintedNotes
Front_Button_Mount_PCB1eSun ABS+ (Black)❌
Front_Button_Mount_Plate1eSun ABS+ (Black)❌Not required, I am using VPC Front IO board instead
Front_Button_PCB_Spacer1eSun ABS+ (Black)❌
Front_LED_Mount_Block1eSun ABS+ (Black)❌Not required, I am using VPC Front IO board instead
Front_Skirt_Closed1eSun ABS+ (Black)❌
Front_Skirt_Open1eSun ABS+ (Black)❌
Power_Button1eSun ABS+ (Fire Engine Red)❌
Reset_Button1eSun ABS+ (Cold White)❌
Assembly
Parts Needed
ItemQuantityNotes
M2x10 Self-tapping Screw4For Panel Mount USB Ports
M3x8 BHCS2Holds Skirt to IO Mount
M3x8 SHCS2Holds Skirt to Frame
M3x16 BHCS2For LED Mount Block
M3 Post-install T-nut2Holds Skirt to Frame
M3 Threaded Insert (M3x5x4)4For Bottom Panel and IO Mount
Panel Mount USB Port2

Skirts

3D render of the Corvus ATX Skirts

❎ Rear Skirts

ItemQuantityMaterialSizeWeightCostPrintedNotes
Rear_Skirt1eSun ABS+ (Black)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x8 SHCS2Holds Skirt to Frame
M3 Post-install T-nut2Holds Skirt to Frame
M3 Threaded Insert (M3x5x4)2For Bottom Panel

❎ Side Skirts

ItemQuantityMaterialSizeWeightCostPrintedNotes
Middle_Skirt_Logo_Inlay2eSun ABS+ (Fire Engine Red)❌
Side_Skirt_A_Closed2eSun ABS+ (Black)❌
Side_Skirt_A_Open2eSun ABS+ (Black)❌
Side_Skirt_B_Closed2eSun ABS+ (Black)❌
Side_Skirt_B_Open2eSun ABS+ (Black)❌
Side_Skirt_Middle2eSun ABS+ (Black)❌
Side_Skirt_Middle_Inlay2eSun ABS+ (Black)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x8 SHCS10Holds Skirt to Frame
M3 Post-install T-nut10Holds Skirt to Frame
M3 Threaded Insert (M3x5x4)8For Bottom Panel

Panels

3D render of the Corvus ATX Panels

❎ Bottom Panel

Assembly
Parts Needed
ItemQuantityNotes
Acrylic Sheet Black - 430x230x3 mm (Bottom panel)1
M3x8 BHCS12For Bottom Panel
M3 Washer12For Bottom Panel

❎ Deck Panel

ItemQuantityMaterialSizeWeightCostPrintedNotes
Deck_Panel_Front1eSun ABS+ (Black)❌Not required, I have the LDO Voron PC Case Panel Kit
Deck_Panel_Rear1eSun ABS+ (Black)❌Not required, I have the LDO Voron PC Case Panel Kit
Deck_Support_Corner2eSun ABS+ (Black)❌
Deck_Support_Corner_Mirror2eSun ABS+ (Black)❌
Deck_Support_Mid2eSun ABS+ (Black)❌
Assembly
Parts Needed
ItemQuantityNotes
Ø6x3mm Neodimium Magnet16 8
Acrylic Sheet Black - 399.6x217.5x3 mm (Deck panel)1
M3x10 BHCS6Holds Deck Panel Supports to Frame
M3 Post-install T-nut6Holds Deck Panel Supports to Frame

Warning

Some of these parts are not required as they are for the printed Deck_Panel parts.

❎ Front Panel

ItemQuantityMaterialSizeWeightCostPrintedNotes
Corner_Panel_Clip_4mm4eSun ABS+ (Fire Engine Red)❌
Midspan_Panel_Clip_4mm4eSun ABS+ (Cold White)❌
Assembly
Parts Needed
ItemQuantityNotes
Acrylic Sheet Clear - 373.8x214x3 mm (Front panel)1
M3x8 SHCS12For Panel Clips
M3 Hammer Head T-nuts12For Panel Clips
Single Sided Foam Tape 1mm Thick?

❎ Rear Panel

ItemQuantityMaterialSizeWeightCostPrintedNotes
Corner_Panel_Clip_4mm2eSun ABS+ (Fire Engine Red)❌
Midspan_Panel_Clip_4mm3eSun ABS+ (Cold White)❌
Assembly
Parts Needed
ItemQuantityNotes
Acrylic Sheet Clear - 373.8x151x3 mm (Rear panel)1
M3x8 SHCS7For Panel Clips
M3 Hammer Head T-nuts7For Panel Clips
Single Sided Foam Tape 1mm Thick?

❎ Side Panel

ItemQuantityMaterialSizeWeightCostPrintedNotes
Corner_Panel_Clip_4mm4eSun ABS+ (Fire Engine Red)❌
Midspan_Panel_Clip_4mm4eSun ABS+ (Cold White)❌
Assembly
Parts Needed
ItemQuantityNotes
Acrylic Sheet Clear - 413x373x3 mm (Door/Side panel)1
M3x8 SHCS12For Panel Clips
M3 Hammer Head T-nuts12For Panel Clips
Single Sided Foam Tape 1mm Thick?

❎ Top Panel

Warning

These parts are not required when installing the Top Hat.

ItemQuantityMaterialSizeWeightCostPrintedNotes
Corner_Panel_Clip_4mm4eSun ABS+ (Fire Engine Red)❌
Midspan_Panel_Clip_4mm4eSun ABS+ (Cold White)❌
Assembly
Parts Needed
ItemQuantityNotes
Acrylic Sheet Clear - 411.8x211.6x3 mm (Top panel)1
M3x8 SHCS12For Panel Clips
M3 Hammer Head T-nuts12For Panel Clips
Single Sided Foam Tape 1mm Thick?

❎ Top Hat

ItemQuantityMaterialSizeWeightCostPrintedNotes
TH_Corner_Clip4eSun ABS+ (Fire Engine Red)❌
TH_Mid_Clip4eSun ABS+ (Cold White)❌
TH_Front_Rear2eSun ABS+ (Black)❌
TH_Left_Front1eSun ABS+ (Black)❌
TH_Left_Rear1eSun ABS+ (Black)❌
TH_Right_Front1eSun ABS+ (Black)❌
TH_Right_Rear1eSun ABS+ (Black)❌
Assembly
Parts Needed
ItemQuantityNotes
Acrylic Sheet Clear - 411.8x211.6x3 mm (Top panel)1
M3x8 BHCS12Holds Top Hat parts together
M3x8 SHCS30Holds Top Hat to Frame and For Panel Clips
M3 Post-install T-nut18Holds Top Hat to Frame
M3 Threaded Insert (M3x5x4)40For Panel Clips and Radiator Mounts
Single Sided Foam Tape 1mm Thick?

❎ 360 Radiator Mount

[!BOTE] I will not be using the Scoops and Filters from this as I will be using the Acrylic one in the LDO Voron PC Case Panel Kit.

ItemQuantityMaterialSizeWeightCostPrintedNotes
Rad_Mount_Left_Front1eSun ABS+ (Fire Engine Red)❌
Rad_Mount_Left_Rear1eSun ABS+ (Fire Engine Red)❌
Rad_Mount_Right_Front1eSun ABS+ (Fire Engine Red)❌
Rad_Mount_Right_Rear1eSun ABS+ (Fire Engine Red)❌
Assembly
Parts Needed
ItemQuantityNotes
M3x8 BHCS12Holds Radiator Mounts to Top Hat

❎ Door

ItemQuantityMaterialSizeWeightCostPrintedNotes
Door_Hinge1eSun ABS+ (Black)❌
Door_Hinge_Multi1eSun ABS+ (Black)❌
Door_Hinge_3mm_Mount2eSun ABS+ (Black)❌
Door_Handle_Bottom1eSun ABS+ (Cold White)❌
Door_Handle_Top1eSun ABS+ (Cold White)❌
Door_Latch_Bottom1eSun ABS+ (Black)❌
Door_Latch_Top1eSun ABS+ (Black)❌
Assembly
Parts Needed
ItemQuantityNotes
Ø6x3mm Neodimium Magnet4
3M VHB Tape 5952?
M3x8 SHCS4Holds Hinges and Latches to Frame
M3x35 SHCS2For Door Hinges
M3 Hammer Head T-nuts4Holds Hinges and Latches to Frame
M3 Threaded Insert (M3x5x4)2For Bottom of Door Hinges

❎ LDO Aluminum Handlebars

ItemQuantityMaterialSizeWeightCostPrintedNotes
handlebar_spacer4eSun ABS+ (Black)0.69m1.76g£0.03❌This is a LDO 2.4 Part

❎ Noctua Fan Grills

ItemQuantityMaterialSizeWeightCostPrintedNotes
High-efficiency Noctua 120mm fan grill3eSun ABS+ (Cold White)❌
High-efficiency Noctua 140mm fan grill v23eSun ABS+ (Cold White)❌This is a mod by SuperIntendent
Assembly
Parts Needed
ItemQuantityNotes
M3x8 BHCS20Holds Fan Grills to Panels
M3 Hexnut12For Top Panel Fan Grills, Not In LDO Voron PC Case Fasteners Kit
M3 Threaded Insert (M3x5x4)8For Front Panel Fans
M3 Washer20Holds Fan Grills to Panels

Spare Fasteners

ItemQuantityNotes
M3x8 SHCS4
M3x10 BHCS4
M3 Threaded Insert (M3x5x4)14
M5x10 BHCS2
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